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Vanstron
BOARDS HANDLING MACHINES
Constantly investing in state-of-the-art technology to enhance the productivity of your operations
Vanstron Automation was founded as a professional manufacturer of SMT equipment for the electronics industry by being partner with the engineering teams who are with more than 10 years experience in the SMT industries. From the automation solutions to the products thermal drying technology, today Vanstron is doing their best on research and development to produce equipment that meets customer’s needs with techniques and experiences which have been built up for a long time.
All units for handling bare boards, single magazine and multiple magazine loaders and unloaders
All conveyor systems for transfer, inspection, cooling or inspection conveyors with complete workbench
All you need to buffer (FIFO/LIFO) your pcb’s or turn the direction of the conveyor. Or create a passage way in your production line with the gate conveyor
Loaders & Unloaders
90° single magazine loader
The magazine loader is designed with 90 degree to save the SMT line length as much as possible, it is used when a magazine of PCB boards needs to be loaded into a production line, this units is capable of handling one magazine that can be easily be accessed from the front (or rear) of the machine, it is used in low volume applications or bottom side process with a single magazine.
- Mitsubishi PLC program control
- magazine capacity: Single magazine.
- Selectable pitch settings
- Tower-light display for machines working status.
- Flexible platform to suit standard magazines
- Exchangeable magazine from the rear of magazine
- Stepper motorized type pusher to enhance working stability
- Pusher position adjustable to Centre for the boards
- Use the friendly touch screen panel
- Magazine infeed and outfeed are automatically driving by motor on the platform.
- SMEMA compatible
90° single magazine unloader
The single automatic Unloader is designed for unloading of PCBs, an arriving PCB is taken up by the attached conveyor and then pushed into the magazine by a specially designed pusher. The magazine indexes to the next position and is ready for the following unloading cycle. The unloader is with the 90 degree to save the SMT production line length as much as possible,it is best for the customer who has the factory space limited.
- Mitsubishi PLC program control
- magazine capacity: Single magazine.
- Selectable pitch settings
- Tower-light display for machines working status.
- Flexible platform to suit standard magazines
- Exchangeable magazine from the rear of magazine
- Stepper motorized type pusher to enhance working stability
- Pusher position adjustable to Centre for the boards
- Use the friendly touch screen panel
- Magazine infeed and outfeed are automatically driving by motor on the platform.
- SMEMA compatible
Single Magazine Unloader
The single automatic Unloader is designed for unloading of PCBs, an arriving PCB is taken up by the attached conveyor and then pushed into the magazine by a specially designed pusher. The magazine indexes to the next position and is ready for the following unloading cycle.
- Mitsubishi PLC program control
- Selectable pitch settings
- Tower-light display for machines working status.
- Flexible platform to suit standard magazines
- Exchangeable magazine
- Stepper motorized type pusher to enhance working stability
- Pusher position adjustable to Centre for the boards
- Use the friendly touch screen panel
- Magazine infeed and outfeed are automatically driving by motor on the platform.
- SMEMA compatible
Single Magazine Loader
This single magazine loader is designed to handle the single magazine efficiently at the customer site who has the factory space limited for SMT line length
- Magazine capacity: Single magazine
- Full CE regulations safety cover
- Selectable pitch 10mm up to 80mm
- Auto/Manual run modes
- Diameter 3mm edge ESD belt
- Component clearance: top 80mm bottom 25mm
- Power: AC220V/110V, 50/60 HZ, 1 phase
- Air Pressure: 5kgf/cm2
- PCB Convey Direction: L-R ( Or R-L)
- Front rail fixed ( or rear rail fixed)
- Conveyor height:900+-20mm( standard height for SMT application)
- For AI application, please specify the height requirements
90° multi magazine loader
This multi magazine loader is designed with “90 degree “to save the SMT production line length without impacting the production throughout capacity.
- Magazine capacity: Top 1+ Down 2,Middle 1 , total 4 magazines.
- Full CE regulations safety cover
- Selectable pitch 10mm up to 80mm
- Auto/Manual run modes
- Diameter 3mm edge Flat ESD belt
- Component clearance: top 80mm bottom 25mm
- Power: AC220V/110V, 50/60 HZ, 1 phase
- Air Pressure: 5kgf/cm2
- PCB Convey Direction: L-R ( Or R-L)
- Front rail fixed ( or rear rail fixed)
- Conveyor height:900+50/-20mm( standard height for SMT application)
- For AI application, please specify the height requirement
90° multi magazine unloader
This Multi magazine Unloader is designed with “90 degree “to save the SMT production line length as much as possible but without impacting the production throughout capacity.
- Magazine capacity: Top 1+ Down 2, middle 1,total 4 magazines.
- Full CE regulations safety cover
- Selectable pitch 10mm up to 80mm
- Auto/Manual run modes
- Diameter 3mm edge Flat ESD belt
- Component clearance: top 50mm bottom 25mm
- Power: AC220V/110V, 50/60 HZ, 1 phase
- Air Pressure: 5kgf/cm2
- PCB Convey Direction: L-R ( Or R-L)
- Front rail fixed ( or rear rail fixed)
- Conveyor height:900+50/-20mm( standard height for SMT application)
- For AI application, please specify the height requirements
Multi magazine loader
The Multi Magazine Loader is designed for loading of PCBs. The unit loads your production line automatically by pushing PCB’s out of a magazine onto the conveyor of the down-stream machine. Connect with SMT and AI productions line, safety design ensure not to break any PCB when it is pushed and thus reduce defect rate. With high accuracy, automatic counting, fault alram functions, it is required for a full range of automatic equipment.
- Magazine capacity: Top 1+ Middle 1+Down 2, total 3 magazines.
- Full CE regulations safety cover
- Selectable pitch 10mm up to 80mm
- Auto/Manual run modes
- Diameter 3mm edge Flat ESD belt
- Component clearance: top 80mm bottom 25mm
- Power: AC220V/110V, 50/60 HZ, 1 phase
- Air Pressure: 5kgf/cm2
- PCB Convey Direction: L-R ( Or R-L)
- Front rail fixed ( or rear rail fixed)
- Conveyor height:900+50/-20mm( Standard height for SMT application)
Multi magazine unloader
The Automatic Unloader is designed for unloading of PCBs, an arriving PCB is taken up by the attached conveyor and then pushed into the magazine by a specially designed pusher. The magazine indexes to the next position and is ready for the following unloading cycle. Connect with SMT and AI production line, safety design ensure not to break any PCB when it is pushed and thus reduce defect rate. Agility operation with high accuracy, automatic counting, fault alarm functions, it is required for a full range of automatic equipment.
- Magazine capacity: Top 1+ Middle 1+Down 2, total 3 magazines.
- Full CE regulations safety cover
- Selectable pitch 10mm up to 80mm
- Auto/Manual run modes
- Diameter 3mm edge Flat ESD belt
- Component clearance: top 80mm bottom 25mm
- Power: AC220V/110V, 50/60 HZ, 1 phase
- Air Pressure: 5kgf/cm2
- PCB Convey Direction: L-R ( Or R-L)
- Front rail fixed ( or rear rail fixed)
- Conveyor height:900+50/-20mm( Standard height for SMT application)
Bare Boards destacker loader
This unit is design for loading the bare boards onto the SMT line. Unique separation cams take one PCB from the bottom of the boards stacked, and softly lowering it on the ESD belts to transfer to downstream machine.
- Mitsubishi PLC program control
- By-pass and destacker mode are selectable in the software
- Shortest loading cycle time for PCB
- Thickness 0.6 mm PCB available to be handled
- Uninterrupted PCB charging
- Pre-signal alarm for PCB lower stack heights
- Use the friendly touch screen panel
- Smooth and parallel width adjustment by crank wheel ( Optional: motorized).
- Interlock for all door open to improvement highest safety operation
- SMEMA compatible
Optional:
- Motorized adjustment
- Automatic adjustment
- Extension for convenient stack loading
- Cantilevered input and output conveyor
Push-up stacker unloader
This unit is design for Unloading the bare boards from the production line.
- Mitsubishi PLC program control
- By-pass and Stacker mode are selectable in the software
- Shortest loading cycle time for PCB
- Pre-signal alarm for PCB stack heights
- Use the friendly touch screen panel
- Smooth and parallel width adjustment by crank wheel ( Optional: motorized).
- Interlock for all door open to improvement highest safety operation
- SMEMA compatible
Optional:
- Motorized adjustment
- Automatic adjustment
- Extension for convenient stack loading
- Cantilevered input and output conveyor
Conveyors
500mm linking conveyor
Using SMEMA interface, this unit successfully links any SMT machine, this system can work on inspection & linking mode.
- Mitsubishi PLC program control
- By-pass mode, inspection mode selectable
- Conveyor width adjustment by using hand crank.
- Center PCB stop position
- Heavy bottom design to prevent shifting
- Conveyor motor is using with stepper motor
- PCB flow direction flows can be customized
- LED light overhead frame ( inspection conveyor)
- SMEMA compatible
Optional:
- Inspection interval can be setting by software.
- Motorized conveyor width adjustment
- Automatically conveyor width adjustment
- R485 communication follow me system.
- Touch screen panel
- Barcode scanning
1.000mm linking conveyor
Using SMEMA interface, this unit successfully links any SMT machine, this system can work on inspection & linking mode.
- Mitsubishi PLC program control
- By-pass mode, inspection mode selectable
- Conveyor width adjustment by using hand crank.
- Center PCB stop position
- Heavy bottom design to prevent shifting
- Conveyor motor is using with stepper motor
- PCB flow direction flows can be customized
- LED light overhead frame ( inspection conveyor)
- SMEMA compatible
Optional:
- Inspection interval can be setting by software.
- Motorized conveyor width adjustment
- Automatically conveyor width adjustment
- R485 communication follow me system.
- Touch screen panel
- Barcode scanning
Traffic Control
90° turning conveyor
This unit is used to transfer PCBs around corners for continued process flow. Available in clock wise or counter clock wise rotation, and by-pass mode.
The PCB is accepted and transferred to the end of the rails. The carriage shuttles forward and than turns 90 degrees. The carriage shuttles forward to align with the next process to deliver the PCB. Once transferred, the carriage returns home to request another PCB.
- Mitsubishi PLC program control
- By-Pass mode + 90 degree turning conveyor (Available in clock wise or counter clock wise rotation, and by-pass mode.)
- Motorized conveyor width adjustment
- LED signal tower & Buzzer
- Suitable for boards with many components on the bottom side
- Closed –loop stepper motor providing the rotating driving power
- SMEMA compatible
Optional:
- Motorized conveyor width adjustment
- Automatically conveyor width adjustment
- RS485 communication
Invertor Conveyor - Flipper conveyor
This unit is used to inverter flip PCB’s (180°) for double side process.
- Mitsubishi PLC program control
- By-pass mode, inverter mode selectable
- Pneumatic stopper to keep the PCB in position during inverting
- Motorized conveyor width adjustment (optional).
- LED signal tower
- Buzzer
- Suitable for boards with many components on the bottom side
- Closed –loop stepper motor providing the rotating driving power
- SMEMA compatible
- Optional: RS-485 communication
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